AlanJ
Member
Registered: Jul 2000
Location: <img src="http://www.ashtech.ie/Images/irishflag.gif"> Ireland
Posts: 8 |
Regarding Cradle Charger on USB
The original article is at http://www.ibr.cs.tu-bs.de/~harbaum/pilot/cradle.html . It describes the circuit and modifications for a Palm III. I used the VDOCK pin on the Visor instead, internally connecting the diode (D5) from pin 7 (VDOCK) to the battery + spring.
The 5V power from the USB comes in on the red wire inside the cradle. You connect this (I used TP1) to the power input to the charger circuit but link-out the input protection diode (D2) or there is (potentially) too little voltage to run the circuit correctly.
The problem is with the current sensing resistor (Rsense) which must be in the battery circuit. You have to unsolder the ground wire in the cradle from the USB cable (the black wire) and connect it to the ground "input" to the charger ie where the power supply ground should be. The ground "output" to the battery should then be connected to where you removed the black wire from on the cradle pcb. The battery supply can be connected to TP4 which is linked to the VDOCK pin.
The USB communication ground is therefore routed through Rsense, but as this resistor is only 2ohms it doesn't affect communication in any way. In theory, a hotsync would cause extra current (tiny) through Rsense causing charging to end sooner but I found that it doesn't make any difference.
Be warned, although this circuit is very handy and neat, it does void your warranty. Oh, there's another problem, you cannot use normal batteries or they will attempt to recharge (causing overheating/explosion) unless you also insert a (discrete) switch on the power input (red wire to charger circuit). The USB power is not used by the cradle/Visor so you can safely do this.
If anyone is interested I will write up a proper procedure with diagrams and post it somewhere on the web. I can only post to my company's web site at present and I don't think they'd appreciate it. Any offers for a home? I could also make a few charger circuits up if there is enough interest...
AlanJ
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